The major components of Continuous Noodle Fryer are one basket conveyor, one hold-down plate (basket cover) conveyor, a frying pan, exhausts hoods with oil vapor cyclone separator, oil strainer, cooking oil circulation and heating system, and fryer-frame lift mechanism. The noodle blocks sit in the basket and enter into the frying pan to be deep-fried and dehydrated in high temperature. The Blower Air Knives at the outlet removes the excess oil from the noodles. For the oil circulation and heating, the cooling oil is pumped from the frying pan through the oil strainer to filter out noodle chips, and sent to the Heat Exchanger. Then the heated oil flows back to the frying pan.
The Continuous Noodle Fryer manufactured by CCK has gone through several major improvements which reduce the oil content in the noodle product, reduce the leakage of oil fumes, and provide customization for multi-stage fryer-frame lifting which offers more access for cleaning and maintenance.
The Fryer Frame Lifting Device is to lift up the exhaust hood along with the conveyor baskets and basket cover. This allows space for cleaning and maintenance. The device is also used to lift up the Fryer Frame along with the noodles, during temporary stoppage of the production line, to prevent the noodles from being over fried.
There are two types Fryer Frame lifting:
● Screw Type: The screw type is the standard design. Lifting is driven by motor and screws.
● Cylinder Type: The cylinder type is mainly used in one factory that located in an area where electric failure is common. Lifting is driven by cylinder with compressed air. During unexpected power shut down, the Fryer Frame can still be lifted with compressed air.
● Options: Custom design for 2 or 3 stages for lifting is available. By further separating the exhaust hood from the conveyor basket, this gives maximum space for cleaning and maintenance.
● Safety: In the Fryer Frame Lifting system, safety devices with interlock system offers protection for operators and machine.
● Hygiene: All area that has direct contact with food product is made of stainless steel or food grade materials.
● Automatic temperature control for the frying oil.
● Individual temperature display for inlet, middle, and outlet.
● Six individual oil feed valves are located around the frying pan to provide the flexibility in temperature setting inside the frying pan.
● Automatic Oil Level Control: The frying pan gets refilled when the oil level is too low.
● Automatic control for chain tension with interlock system offers constant and stable tension for the conveyor of long distance, even during the temperature changes.
● The Oil Strainer offers continuous filtering during production, to maintain the quality and shelf life of the cooking oil.
● The Frying Pan is fitted with heat insulation fiber.
● The Blower Air Knives and the Basket Knockers remove excess oil from the noodle blocks, and reduce the oil content in the final product.
● Improved design for the Exhaust Hood to reduce the leakage of oil fumes and heat.
● Options: If there are particular restrictions for layout of the exhaust ducts, and may hamper the steam exhaust, it is recommended to add blowers to the exhaust ducts.
● Following the procedure of frying pan oil feed, the operator fills the frying pan with oil.
● Then the operator starts the Continuous Noodle Fryer and the oil circulation system.
● Once the noodles reach to the Fryer, it is required to remove manually the defective noodle blocks or those do not sit in baskets properly. During temporary stoppage of the production line, the operator activates the Fryer Frame Lifting to prevent the noodles from being over fried.
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